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DIESEL ENGINES

UPKAR POWERFORGE

Air & Water Cooled Diesel Engines — 5 HP to 26 HP

Naturally aspirated 4-stroke DI diesel — 85–114 mm bore, 17.5:1 compression ratio, OHV valvetrain, 1500 RPM. Built for agriculture, industry, and power generation.

Air Cooled Water Cooled 1500 RPM Rated Export Grade
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POWERFORGE ENGINES • AIR COOLED • WATER COOLED • SINGLE CYLINDER • TWIN CYLINDER • 5 HP TO 26 HP • POWERFORGE ENGINES • AIR COOLED • WATER COOLED • SINGLE CYLINDER • TWIN CYLINDER • 5 HP TO 26 HP •

Engine Variants

Built for endurance — from single-cylinder farm workhorses to twin-cylinder industrial powerplants.

Single-cylinder diesel engine
Single-Cylinder
Twin-cylinder diesel engine
Twin-Cylinder

Air Cooled Diesel Engines

Rugged air-cooled variants — ideal for farms, pumping sets, and environments without water cooling infrastructure.

Water Cooled Diesel Engines

Water-cooled variants for continuous duty, genset pairing, and high-ambient environments.

Blower Type Diesel Engines

Forced-air cooled engines with a dedicated blower assembly — delivering consistent cooling performance independent of engine speed, suited for stationary and variable-load applications.

Lister Type Low Speed Engines

Heavy-duty slow-speed diesel engines — built for continuous duty, high torque, and exceptional reliability. Ideal for rural electrification, agriculture, and demanding industrial applications where low RPM longevity matters.

Full Specifications

Note: 1 HP = 0.735 kW. All engines rated at 1500 RPM.

Key Features

01

Naturally Aspirated DI Diesel

Compression ratio 17.5:1–18.5:1 achieves auto-ignition without glow plugs. Mechanical jerk-type injection pump with nozzle opening pressure 150–180 bar delivers precise spray geometry for clean, complete combustion at rated load.

02

OHV Pushrod Valvetrain

Camshaft-driven pushrod–rocker arm assembly. Inlet opens 10° BTDC, exhaust closes 10° ATDC — tuned for maximum volumetric efficiency at 1500 RPM. Cast-iron head with hardened valve seat inserts and interference-fit valve guides.

03

Dual Cooling Systems

Air-cooled: flywheel-integrated centrifugal fan draws cooling air through deep-fin cast-iron barrel. Water-cooled: thermosyphon or forced-circulation circuit, thermostat-controlled, 2–5 L coolant capacity, rated to 52°C ambient.

04

1500 RPM — Governed

Mechanical centrifugal governor with ±5% steady-state speed regulation. Mean piston speed 4.0–5.8 m/s across the stroke range (80–116 mm) — well within conservative limits for extended TBO and low mechanical wear.

05

Forged Crankshaft & 3-Ring Piston

Forged alloy steel crankshaft, statically and dynamically balanced. Aluminium alloy piston carries a chrome-faced top compression ring, plain intermediate ring, and coil-spring-loaded oil scraper ring. Wet-type cast-iron liner, honed to Ra 0.4 µm.

06

Field-Rebuildable Architecture

Liner–piston–ring kits interchangeable across bore families (85–114 mm). All running clearances documented to ISO 2768 tolerance class. Injection pump elements cross-compatible with common Bosch A-type service tooling — full rebuild without dealer dependency.

Design Parameters

Reference values for the POWERFORGE high-speed series (1500 RPM). Lister-type low-speed parameters differ — consult individual model datasheet.

Compression Ratio17.5 : 1 – 18.5 : 1
Injection SystemMechanical jerk pump, direct injection
Nozzle Opening Pressure150 – 180 bar
Static Injection Timing23° – 26° BTDC
Governor TypeMechanical centrifugal, ±5% regulation
Valve ConfigurationOHV — 2 valves / cylinder, pushrod–rocker
Inlet Valve Opens10° BTDC
Exhaust Valve Closes10° ATDC
LubricationForced-pressure gear pump + crankcase splash
Recommended Oil GradeSAE 40W (ambient >15°C) / 15W-40 multigrade
Sump Capacity1.5 – 3.5 L (model dependent)
Mean Piston Speed @ 1500 RPM4.0 – 5.8 m/s (80 – 116 mm stroke)
Crankshaft MaterialForged alloy steel, dynamically balanced
Piston Ring PackChrome-faced top, plain compression mid, oil scraper
Cylinder LinerWet-type cast iron, honed Ra 0.4 µm
Cold Start AidManual decompression lever (all models)

Applications

Agriculture

Irrigation pumping, farm equipment, and rural water lifting

Power Generation

Prime mover for single-phase and three-phase gensets

Pumping Sets

Direct and flexible coupling to centrifugal pump units

Industrial

Construction, material handling, and mobile power units

Marine

Small craft propulsion and onboard power generation

Export Markets

Africa, Middle East, South Asia — field-proven across continents

UPKAR
VALVE LIFT CAMSHAFT LIFTER PUSHROD ROCKER VALVE CRANKSHAFT REFERENCE
01 / 05  •  OHV Valvetrain

OHV

VALVE TRAIN

Mechanical timing that controls air intake and exhaust in every diesel engine cycle.

Overview Camshaft Pushrod Rocker Arm Valve Event
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